In 2014: Resolve to do something that terrifies you

By Kathleen Fasanella on Dec 31, 2013 at 5:40 pm

scary_resolutionsOr maybe you’re one of those people who resolve to do the terrifying as a matter of course. If so, we hate you. Nothing personal.

Seriously -when’s the last time you stretched? Comfy in your complacency? Yeah, me too. Comes with age? Gosh I hope not. What is different about the close of this year? For whatever reason, I’ve done (or begun) a few things that terrify me in the last two days, and since it seems to be a theme, I’ll appear holier than thou by saying it was planned and I came through. Ha ha. So fake.

I finally opened a 401K for my business; I feel like a grown up. And sure, you could say I should have done it years ago (anticipated or perceived criticism being one reason we avoid doing what we should) and truth be told, all I did was sign the papers. Mr. Fashion-Incubator (who is off work for 2 weeks) did all of the work. That’s a lesson too—get help with your terrifyingness.

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How to organize needles

By Kathleen Fasanella on Dec 17, 2013 at 5:05 pm

needles_by_machineThose who know me well, know that there are two subjects I refuse to discuss. And that would be needles and thread. Reason being, I’ve been stuck in too many social situations with needles and thread being the topic du jour. Want to know what a bunch of garmentos talk about when you get them into a room with whiskey and cigars? Needles and thread. Golf course? Needles and thread. Barbeque? Needles and thread. I’ve yet to meet anybody who has been in this business for 30 years or more, whose eyes didn’t light up like a 5 year old’s on Christmas morning at the prospect of a needle and thread coffee klatch. It could be said that I occasionally exaggerate or am given to hyperbole but I haven’t in this case.

Thoroughly overdosed, a condition of sale for any machine I buy is that it must come with needles so I know what kind to buy for it. I’m fanatical about making sure needles Stay In Their Drawer. Comes such a day when that doesn’t work well anymore because I need several types (ball points, diamond points) and of course, other people pull needles from drawer A and callously deposit them in drawer B. It’s not as though the different types are labeled with Hey! I’m a ball point!; it’s always a list of cryptic string of numbers and letters, and every brand (I have 6) does it differently. And then of course, how can you remember what size and type needle is in what machine? Well, I have that all figured out. Maybe my method will work for you too?

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How much thread does the factory need for samples?

By Kathleen Fasanella on Dec 15, 2013 at 5:00 pm

thread_spools_lets_beadI’ll bet you all thought I’d run away and joined the circus… it’s been crazy busy, same as every December. That reminds me; if you’re looking for services, responses will be slow or maybe even non-existent until the end of January or midway into February. Timing is everything. Be persistent.
Some errors that DEs make are so cute that they make me giggle. Not sending enough thread is one of them. Context is that we’re discussing thread for samples or prototypes, not production (by production, you won’t be making this error). Typically, the designer has taken great pains to put their package together—to include what they would consider “extra” thread—because the designer figures the garment couldn’t possibly use more than the total linear feet of one spool. The number of sewn inches is immaterial which is why I think the thread oversight in sampling is cute.

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Video: Digitizing clothing patterns

By Kathleen Fasanella on Nov 26, 2013 at 6:06 pm

Because there remains ambiguity as to the time and complexity involved in digitizing sewing patterns, I’ve created another video for you. In this video, you can watch my CAD screen while I digitize 10 pattern pieces. Including set up time—creating a file, taping the pieces to the board—digitizing 10 pieces takes all of 30 minutes.

There are actually two videos, here is the second:

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Grading stretch knit patterns pt.2

By Kathleen Fasanella on Nov 21, 2013 at 4:49 pm

Behind the scenes, I’ve been trying to learn screen capture video (again) which will be so helpful to explain things. For example, below is a short video on how to adjust shrinkage or stretch properties (it is the same thing) for a pattern. I used StyleCAD but any industrial CAD program provides the same function.

The matter of knowing what percentages to use to attain a given grade -say 2″- is but a bit of math or even, iteration. When I’m not so pressed for time, I’ll do a video on that too and post a link accordingly. In any event, the video is useful because you can see that if a service provider needs to adjust your pattern for shrinkage, it is fairly straightforward.

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Grading stretch knit patterns

By Kathleen Fasanella on Nov 14, 2013 at 6:24 pm

Returning to the list of topics from the reader’s poll, stretch knit pattern grading is next so that’s what we’ll do today. To refresh your memory, I’d said, knit pattern grading the way that  Stuart does it which is very different from how we do it in North America. To discuss the dichotomy of Stuart’s approach requires that you already understand grading to see why his method is a departure from what we typically do and we can discuss why it may be better and easier. My role is best described as a facilitator of this discussion because my experience with his method is very limited, albeit successful. And by the way, I refer to Stuart Anderson whose website is better known as Pattern School. Pattern School is offline for now but you can easily access it via the WayBack Machine and all links I’ll use will direct there. Ready? Okey dokey.

Stuart says there are two types of grading, incremental and proportional. Traditionally, we use incremental which means we attach a value to grow or shrink a given point according to X or Y coordinates. [At right is an illustration of rules applied to a pattern the traditional way.]  Stuart uses another way, namely proportional. This requires calculating the degree of stretch in the fabric and using a feature common to CAD programs, stretch the pattern pieces in accordance with the stretch properties. Doing it this way can be easier, faster and more accurate than grading via XY coordinates.

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The fastest way to pattern and prototype

By Kathleen Fasanella on Nov 8, 2013 at 3:47 pm

Returning to the poll of preferred topics, this one deals with #4, the fastest way to pattern and prototype. As I mentioned in that previous post, I think the topic is a bit self serving and accordingly, was a bit dismayed that it won the poll. This post won’t work for everyone so use what you can and leave the rest.

Being able to pattern and prototype quickly requires the right mix of people, skills, tools and most all, time. Lack any of those and you can’t speed up much. If you’re the one doing it all, your cycle time will be related to your own efficiencies and time. If you have a nicely equipped workroom (CAD, machines, cutting table etc) then there isn’t much I can tell you that you don’t already know unless you wanted to compare notes about being more efficient which isn’t what this is about. However, if you’re someone who is jobbing out the pattern and prototyping work, you may have some options to reducing the cycle time of getting approved samples.

It is possible to get one day turnaround on patterns but your provider (like me) may not realize they can do it to the extent that it would occur to them to offer the service. So, I’ll explain how it is that I do one day service so you can approach your preferred provider to see if it is an option.

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Tutorial: sewing #12601, a men’s bomber jacket pt.1

By Kathleen Fasanella on Nov 5, 2013 at 6:05 pm

Okay! Most of these instructions are illustrations and I’m not 100% done but this will do for now. Posts you may find of interest include The designing of a man’s jacket, style #12601 and of course, the necessary prelude to sewing being the fusing map.

Before we get started, it might be helpful to download the piece list (xls) so you can follow along. Although this jacket is one of my simpler ones, it has 36 different pieces -and that figure does not include pairs. And yes, this is a real industrial pattern in all respects. If you decide to purchase it (TBA), nothing has been dumbed down or modified. It uses industry standard conventions of construction, marking and sewing. One could think of it as a tool to model one’s practices. Speaking of, below is a map showing the seam allowances (click on the image for a larger version). Well, not all of them. The only pieces mapped in this example are pieces that have one or more seams that are 1/4″, all others being 3/8″.

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Fusing Map: Bomber Jacket (#12601)

By Kathleen Fasanella on Oct 31, 2013 at 12:41 pm

I was going to put this in the tutorial I promised but realized it would be good as a stand alone entry for those of you who are collecting the fusing maps I post occasionally. Clicking on the image will load a larger version of the file.

Now for some explanatory text:

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The designing of a man’s jacket, style #12601

By Kathleen Fasanella on Oct 30, 2013 at 5:50 pm

sew_mans_jacket_finishedI promise there will be a sewing tutorial of sorts once I finish rambling about design -that is always first- so this will come in two or more parts. Fortunately for you, most of the sewing will be illustrations rather than photos. A jacket like this is too complex to show with photos and the color has to be just right -this one is too dark. Speaking of, the finished product is shown at right on my dress form. I have a man’s form but it is so terrible ill suited to my purposes (a PGM form if you must know) that I can only aspire to sell it to my worst enemy.  It’s a size 42 man’s form if you want it. $200 (neg.) bucks cash and carry. I’ll even buy you lunch! But I digress. A photo of the jacket can also be seen on Mr. Fashion-Incubator but I didn’t want to post it because he is not smiley like usual. He does like it, he picked out the fabrication for this one, just as he did for its predecessor, style #12658.

Onto topics related to design!

First of all, in real life, design is much more than picking out pretty fabric and drawing cute silhouettes on 9 head stick figures. Design means selecting materials that will perform congruent with expected performance as it relates to price points. 

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